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RUCUSTOM TIE ROD HYDRAULIC CYLINDER
Custom Tie Rod Hydraulic Cylinders Overview:
Aisoar Hydraulics customizes tie rod hydraulic cylinders to meet customers' requirements on mounting styles, pressure ratings, sizes, and configurations. We also excel at fully supporting small and medium-sized customers to help them grow.
Custom Tie Rod Hydraulic Cylinders Overview:
AiSoar offers custom tie rod hydraulic cylinders, ranging in bore size from 1 to 5 inches, stroke from 0.25 to 120 inches, and pressure rating from 200 PSI to 3000 PSI. AiSoar provides the custom tie rod hydraulic cylinder with mounting options, integrated valve options, pressure and temperature options, and metric and inch size options. All standard ISO mountings are available.
As tie-rod cylinders don't need to be welded, there is no limit on the material. We can use cast iron, cast steel, and forged steel for different operating pressures. We can make modes for cover and other components to save costs.
Basic Concept:
Understanding the basic concept well helps us design a custom cylinder that can meet your specific application.
- Cylinder Application: Function and operating conditions of cylinder and overall machine.
- Force/load: the force exerted. Do I need the cylinder to push, pull or both? The force required determines bore size as it is relative to operating pressure.
- Cylinder type: Cylinder Construction Types, Structure of cylinder.
- Mounting type: How do you mount a hydraulic cylinder? Mounting types include base mount and rod mount.
- System Operating Pressure (psi): Maximum pressure of cylinder.
- Fluid Type: Category of hydraulic fluid supplied to the cylinders.
- Temperature: Customization should consider environmental factors and weather extremes.
- Move Speed: The speed of retracted and extended piston rod.
- Stop tubing: Can increase the distance between the rod and piston bearings, improve stability and enhance piston bearing shelf life.
Custom tie rod hydraulic cylinders Material:
| COMPONENTS | MATERIAL | |
| ≤1000 PSI | ≥1000 PSI ≤ 3000PSI | |
| Cover& Cap | Cast Iron HT200 | Cast Iron(QT450,QT500), C1045 Steel Forged |
| Tie rods | C1025 Steel | C1045 steel with tempering |
| Piston | Cast Iron HT200 | Cast Iron(QT450,QT500), C1045 steel |
| Attachment of rod ends | Cast Iron HT200 | Cast Iron(QT450,QT500), Forged, C1045 steel |
Here are two ways that we design and make custom tie rod hydraulic cylinders:
1) Make simple adjustments based on the standard styles.
We have standard tie rod hydraulic cylinders that withstand pressures of 3 MPa, 7 MPa, 14 MPa, and 21 MPa. We just make a few slight modifications based on our modular standard elements; it's the most cost-effective way to suit your requirements for a specific application. For example, adjust the oil port style with cushion, rod ends threaded with attachment, proximity switch, and steel tube with magnetic function. You should print the drawing of the standard styles and then write down the adjustments. Show us the drawing, and then you can get a free quotation.
2) Customize hydraulic cylinders completely.
To choose materials and configurations to meet your exact application and performance requirements perfectly. If you have the drawing or sample on hand, we can completely customize hydraulic cylinders based on your drawing or sample. The components will be machined for small orders, but for large orders, components of the cylinder can be made to mold to save cost
CUSTOM TIE ROD HYDRAULIC CYLINDER
OEM Cylinder Types
Cylinders Styles
•Double rods, Magnetic cylinder, Displacement Sensor Cylinder, Piston Rod Hollow
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Double rods
Double rod end cylinders operate with a single piston and two opposing rods. As one rod extends, the other rod retracts. As a result, the two ends can do reciprocal work in positioning or in moving with equal force, equal stroke length and equal speed. AiSoar manufactures double rod end hydraulic cylinders for a variety of applications that require push and/or pull force from both ends of the cylinder.
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Magnetic cylinder
Magnetic hydraulic cylinder can be used in automotive, metallurgical, chemical and other industries, suitable for occasions that require feedback signals at a certain position in the middle of the stroke.
Features: the cylinder piston with a magnetic ring, the cylinder external induction switch,the number of unlimited (generally 1-3) can be in the stroke range of different positions of the point feedback signal, to complete the more complex action process.
Piston Rod Hollow
Hollow piston rod cylinders with a hollow piston that allows the rod or cable to be inserted through the entire length of the body. They can be used for tensioning, load testing, extracting bushings and maintenance applications. All cylinders feature hard chrome bores and rods for maximum corrosion resistance and are covered with bronze in the piston bearing area to reduce scoring and extend service life
Read MoreDisplacement Sensor Cylinder
Displacement cylinders have a single port and are load returned. They function by displacing the cylinder rod which may or may not have bearings but does not have a piston seal. The oil is contained within the cylinder by gland or rod seals only. When oil enters the cylinder the rod is displaced and when the oil is released from the cylinder the force of the load retunes the rod into the cylinder.
Read MoreCushioned Cylinders
Many applications necessitate the use of a hydraulic cylinder to withstand shock loads at the piston's extreme ends of travel. This stress load can be considerably minimised by using a cushioned design. Cushioning in a hydraulic cylinder can be simple or sophisticated, depending on the application's needs. Aisoar can design and build hydraulic cylinders with cushions on either one or both ends of the stroke.
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Mounting Type Options
We can handle all of your mounting requirements
Tie Rod Extended
Head Flange
Cap Flange
Intermediate Fixed Trunnion
Head Trunnion
Side Lugs
Side End Angles
Cap Eye
Cap Clevis
Spherical Eye
Female Rod Clevis
Double Rods
CUSTOM TIE ROD HYDRAULIC CYLINDER
Material Options
Standard Options & Materials
•Hard chrome plated rod with options of : 7-4 SS, nitro steel, NiCr or induction hardened,
•Precision honed DOM tubing
•5000PSI rated piston seal wear ring
•Ductile iron piston & gland. C1045 Steel, Ductile Iron, Stainless Steel is optional.
Cylinder Barrel/Tube
The main materials commonly used in hydraulic cylinder barrels are
20 # steel pipe: 20 refers to the carbon content of 0.2%, is a low carbon steel, steel strength is low, toughness, plasticity and weldability are very good.
35# steel pipe: the average carbon content of about 0.35%, is a medium carbon steel.
45# steel pipe: the carbon content of about 0.45%, a medium carbon steel.
Piston Rod
Piston rod material: ordinary: 45# steel (default) stainless steel 304,316: 40Cr, 40
Plating layer: common: ≥0.02mm optional: 0.03~0.05 mm, ≥0.05 mm
Straightness: ≤0.15/m
Roughness: <0.2
External surface: no bubbles, pinholes and bumps
Hardness: Normal: core hardness HRC17, chrome plating hardness HRC60 Quenching: core hardness HRC24-34, chrome plating hardness HRC60
Quenching: core hardness HRC52-59, chrome plating hardness HV800, hardness can be done up to 850-900HV
Forging Parts
Forgings are superior over castings and fabrications as the structural integrity can withstand the higher forces that exist in a rigorous or high duty cycle application.
- structurial strength
- directional grain flow
- impact strength and fatigue resistance
- manufacturing efficiency
- reduced rejection rates
Cast Components
Forgings are superior to castings and fabricated parts because the structural integrity can withstand the higher forces present in rigorous or high-load cycling applications.
- Increased strength
- Reduced welding as cross sections are molded as one piece
- Complex shapes can be produced
- Repetitive and precise process
- Mounting pads or lugs can be molded into the component
- Excellent machineability
- Improved finish and look
- Cost saving
CUSTOM TIE ROD HYDRAULIC CYLINDER
Call us or visit our website to get more information about the hydraulic cylinders you need.
Manufacturing
AiSoar Custom Hydraulic Cylinder is Your Best Choice
1. We are a family owned company with a full staff of engineering, production, quality control, sales and customer service departments. Our factory covers an area of 13,000 square meters with modern standard workshops and more than 200 sets of cutting edge equipment.
2.We have more than 20 years' experience designing and manufacturing custom hydraulic cylinders. Our development has put a lot of time and effort into organizing standardized modules and standardizing process flow. Now that we have modular standard elements, we use a PLM system to manage the drawings, and we use a MES system for documentation, traceability, and data transparency.
Short run production for custom cylinders, even just 1 pc is supported. For customized hydraulic cylinders, huge-size orders are preferred, mid-size batch orders are fully supported, and small orders are acceptable for long-term customers. By standardizing and optimizing components' specifications, we can integrate resources and apply them to different customers' orders. By doing this, even when an individual purchase order is not on a large scale, components' costs can still be much lower.
4. We take care of our cylinders like our children. We manufacture all our parts in-house, so the quality of our hydraulic cylinders is super good. Before assembly, we clean all the parts with a high-pressure cleaning machine, and we flush before testing. Each cylinder would go through the testing procedure before packaging to make sure there was no internal or external seal leakage. Paint with primer first before the main paint to make sure the cylinders look perfect.
Custom Guide
CUSTOM TIE ROD HYDRAULIC CYLINDER Guide
Firstly, you should determine the technical parameters: bore size, rod size, stroke, working pressure, and required force (column load). It is greatly useful if you can tell us the application of cylinders, complete this form, and return it by email to oversea@ai-soar.com. If you prefer, provide contact information on this page and follow up with your cylinder print.
Secondly, you should select the proper mounting types for rod ends and base ends that can meet your application's demands. Consider the space requirements and how the load functions.
Other information: port style and size, painting, and package
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FAQ
Frequently Asked Questions
We'll try to answer some
A: Depends on the style of tie-rod. We would like to cast and forge once the quantity above 100 pcs.
A: Well, it depends on the quantity and style of hydrualic cylinders, at least 60 days if we make casting and forging, at least 35 days by maching.
A: Sure, we are the manufacutuer and trading of hydraulic cylinder.
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