WCT WELDED CYLINDERS WITH CROSS TUBE MOUNTS

Detailed Drawing


Model Code System

WCT Hydraulic Cylinder

The WCT Hydraulic Cylinders Model Code System is a comprehensive system of codes used to identify and specify the various components and specifications of hydraulic cylinders.

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WCT cross-tube welded hydraulic cylinders overview:

Cross tube hydraulic cylinders are commonly used in the mobile and other technological industries. AiSoar welded double-acting cross tube hydraulic cylinders have a heavy-duty design and can withstand operating pressures of up to 3500 PSI. For durability, use high tensile honed cold drawn tube. High-tensile ground and polished hard chrome-plated rod.

WCT cross-tube welded hydraulic cylinders Characteristics:

AiSoar is a  manufacturer of custom cross tube hydraulic cylinders. We offer a wide range of options to meet the specific needs of our customers, including tubing, rod plating, seals, mounting ends, pressure ratings, color options, packaging, and labeling. 

WCT cross-tube welded hydraulic cylinders  application: 

WCT cross-tube welded hydraulic cylinders are excellent for mobile applications such as forklifts, backhoes, front-end loaders, tractors, excavators, and custom applications. Utilized in various industries such as agriculture, earthmoving, oil and gas, transportation, manufacturing, and forestry.

 


WCT Hydraulic Cylinder Drawing

We can check the main sizes in below drawing

Dimensional Data in Inches (Miimeters)
BORE   A   B   C   D   E   G   R
1.50
(38.10)
  8
(203.2)
  0.25
(6.35)
  1/4NPT   1.00
(25.40)
  2.25
(57.15)
  2.00
(50.80)
  0.77
(19.56)
2.00
(50.80)
  8
(203.2)
  0.25
(6.35)
  3/8NPT   1.25
(31.75)
  2.75
(69.85)
  2.25
(57.15)
  1.02
(25.90)
2.50
(63.50)
  8
(203.2)
  0.25
(6.35)
  3/8NPT   1.50
(38.10)
  3.25
(82.55)
  2.25
(57.15)
  1.02
(25.90)
3.00
(76.20)
  8
(203.2)
  0.25
(6.35)
  1/2NPT   1.50
(38.10)
  3.75
(95.25)
  2.25
(57.15)
  1.02
(25.90)
3.50
(88.90)
  10
(254)
  0.25
(6.35)
  1/2NPT   1.75
(44.45)
  4.25
(107.95)
  2.25
(57.15)
  1.27
(32.26)
4.00
(101.60)
  10
(254)
  0.25
(6.35)
  1/2NPT   2.00
(50.80)
  4.75
(120.65)
  2.50
(63.50)
  1.52
(38.61)
5.00
(127.00)
  12
(304.8)
  0.25
(6.35)
  1/2NPT   2.50
(63.50)
  5.75
(146.05)
  3.25
(82.55)
1.77
(44.96)


Data Table

Here we can see importants dimensional datas for WCT cylinders

ARTICLE BORE
INCH
STROKE
INCH
ROD DIA
INCH
LENGTH MIN
INCH
LENGTH MAX
INCH
   PORT WEIGHT
LBS
WEIGHT
KG
WCT1504-100 1.5 4 1 12 16 1/4NPT 9.04     4.1
WCT1506-100 1.5 6 1 14 20 1/4NPT     10.14 4.6
WCT1508-100 1.5 8 1 16 24 1/4NPT 11.47 5.2
WCT1510-100 1.5 10 1 18 28 1/4NPT 12.79 5.8
WCT2008-125 2 8     1.1/4 16 24   3/8NPT 13.45 6.1
WCT2010-125 2 10     1.1/4 18 28   3/8NPT 15.21 6.9
WCT2012-125 2 12     1.1/4 20 32   3/8NPT 16.98 7.7
WCT2014-125 2 14     1.1/4 22 36   3/8NPT 18.74 8.5
WCT2016-125 2 16     1.1/4 24 40   3/8NPT 20.51 9.3
WCT2018-125 2 18     1.1/4 26 44   3/8NPT 22.27 10.1
WCT2020-125 2 20     1.1/4 28 48   3/8NPT 24.03 10.9
WCT2024-125 2 24   1.1/4 32.8 56   3/8NPT 27 12.2
WCT2028-125 2 28     1.1/4 36 64   3/8NPT 31.09 14.1
WCT2030-125 2 30     1.1/4 38 68   3/8NPT 32.85 14.9
WCT2032-125 2 32     1.1/4 40 72   3/8NPT 34.84 15.8
WCT2036-125 2 36     1.1/4 44 80   3/8NPT 38.37 17.4
WCT2040-125 2 40     1.1/4 48 88   3/8NPT 41.9 19
WCT2048-125 2 48     1.1/4 56 104   3/8NPT 48.95 22.2
WCT2508-150 2.5 8     1.1/2 16 24   3/8NPT 19.85 9
WCT2510-150 2.5 10     1.1/2 18 28   3/8NPT 21.83 9.9
WCT2512-150 2.5 12   1.1/2 20 32   3/8NPT 24.03 10.9
WCT2514-150 2.5 14   1.1/2 22 36   3/8NPT 26.24 11.9
WCT2516-150 2.5 16   1.1/2 24 40   3/8NPT 28.44 12.9
WCT2518-150 2.5 18   1.1/2 26 44   3/8NPT 30.65 13.9
WCT2520-150 2.5 20   1.1/2 28 48   3/8NPT 32.85 14.9
WCT2524-150 2.5 24   1.1/2 32 56   3/8NPT 37.26 16.9
WCT2528-150 2.5 28   1.1/2 36 64   3/8NPT 41.45 18.8
WCT2530-150 2.5 30   1.1/2 38 68   3/8NPT 43.66 19.8
WCT2532-150 2.5 32   1.1/2 40 72   3/8NPT 45.86 20.8
WCT2536-150 2.5 36   1.1/2 44 80   3/8NPT 50.27 22.8
WCT2540-150 2.5 40   1.1/2 48 88   3/8NPT 54.68 24.8
WCT2548-150 2.5 48   1.1/2 56 104   3/8NPT 63.28 28.7
WCT3008-150 3 8   1.1/2 16 24   1/2NPT 24.7 11.2
WCT3010-150 3 10     1.1/2 18 28   1/2NPT 27.12 12.3
WCT3012-150 3 12     1.1/2 20 32   1/2NPT 29.55 13.4
WCT 3014-150 3 14   1.1/2 22 36   1/2NPT 31.97 14.5
WCT 3016-150 3 16   1.1/2 24 40   1/2NPT 34.4 15.6
WCT 3018-150 3 18 1.112 26 44   1/2NPT 36.82 16.7
WCT 3020-150 3 20   1.1/2 28 48   1/2NPT 39.25 17.8
WCT 3024-150 3 24   1.1/2 32 56   1/2NPT 44.1 20
WCT 3028-150 3 28   1.1/2 36 64   1/2NPT 48.95 22.2
WCT 3030-150 3 30   1.1/2 38 68   1/2NPT 51.38 23.3
WCT 3032-150 3 32   1.1/2 40 72   1/2NPT 53.58 24.3
WCT 3036-150 3 36   1.1/2 44 80   1/2NPT 58.43 26.5
WCT 3040-150 3 40   1.1/2 48 88   1/2NPT 63.28 28.7
WCT 3048-150 3 48   1.1/2 56 104   1/2NPT 72.99 33.1
WCT 3508-175 3.5 8   1.3/4 18 26   1/2NPT 32.63 14.8
WCT 3510-175 3.5 10   1.3/4 20 30   1/2NPT 35.72 16.2
WCT 3512-175 3.5 12   1.3/4 22 34   1/2NPT 38.81 17.6
WCT 3514-175 3.5 14   1.3/4 24 38   1/2NPT 41.67 18.9
WCT 3516-175 3.5 16   1.3/4 26 42   1/2NPT 44.76 20.3
WCT 3518-175 3.5 18   1.3/4 28 46   1/2NPT 47.63 21.6
WCT 3520-175 3.5 20   1.3/4 30 50   1/2NPT 50.72 23
WCT 3524-175 3.5 24   1.3/4 34 58   1/2NPT 56.67 25.7
WCT 3528-175 3.5 28   1.3/4 38 66   1/2NPT 62.62 28.4
WCT 3530-175 3.5 30   1.3/4 40 70   1/2NPT 65.71 29.8
WCT 3532-175 3.5 32   1.3/4 42 74   1/2NPT 68.8 31.2
WCT 3536-175 3.5 36   1.3/4 46 82   1/2NPT 74.75 33.9
WCT 3540-175 3.5 40   1.3/4 50 90   1/2NPT 80.7 36.6
WCT 3548-175 3.5 48   1.3/4 58 106   1/2NPT 92.61 42
WCT 4008-200 4 8 2 18 26   1/2NPT 40.79 18.5
WCT 4010-200 4 10 2 20 30   1/2NPT 44.54 20.2
WCT 4012-200 4 12 2 22 34   1/2NPT 48.29 21.9
WCT 4014-200 4 14 2 24 38   1/2NPT 51.82 23.5
WCT 4016-200 4 16 2 26 42   1/2NPT 55.57 25.2
WCT 4018-200 4 18 2 28 46   1/2NPT 59.09 26.8
WCT 4020-200 4 20 2 30 50   1/2NPT 62.84 28.5
WCT 4024-200 4 24 2 34 58   1/2NPT 70.12 31.8
WCT 4028-200 4 28 2 38 66   1/2NPT 77.4 35.1
WCT 4030-200 4 30 2 40 70   1/2NPT 81.14 36.8
WCT 4032-200 4 32 2 42 74   1/2NPT 84.67 38.4
WCT 4036-200 4 36 2 46 82   1/2NPT 91.95 41.7
WCT 4040-200 4 40 2 50 90   1/2NPT 99.23 45
WCT 4048-200 4 48 2 58 106   1/2NPT 114 51.7
WCT 5008-250 5 8   2.1/2 20 28   1/2NPT 71.88 32.6
WCT 5010-250 5 10   2.1/2 22 32   1/2NPT 76.07 34.5
WCT 5012-250 5 12   2.1/2 24 36   1/2NPT 80.48 36.47
WCT 5014-250 5 14   2.1/2 26 40   1/2NPT 84.67 38.37
WCT 5016-250 5 16   2.1/2 28 44   1/2NPT 89.08 40.37
WCT 5018-250 5 18   2.1/2 30 48   1/2NPT 93.49 43.37
WCT 5020-250 5 20   2.1/2 32 52   1/2NPT 97.68 44.27
WCT 5024-250 5 24   2.1/2 36 60   1/2NPT 106.28 48.17
WCT 5028-250 5 28   2.1/2 40 68   1/2NPT 115.1 52.16
WCT 5030-250   5 30   2.1/2 42 72   1/2NPT 119.29 54.06
WCT 5032-250 5 32   2.1/2 44 76   1/2NPT 123.7 56.06
WCT 5036-250 5 36   2.1/2 48 84   1/2NPT 132.3 59.96
WCT 5040-250 5 40   2.1/2 52 92   1/2NPT 140.9 63.86
WCT 5048-250 5 48   2.1/2 60 108   1/2NPT 158.1 71.65

Get Your WCT Hydraulic Cylinders Today!

Call us or visit our website to get more information about the hydraulic cylinders you need.

Material

We Always Use Good Quality Material For Our WCT Cylinders

  • ROD:Hard chrome plating Thickness:20~30 microns.
  • TUBE:Steel tube honed or skived for extended seal life.
  • GLAND:Steel.
  • PISTON:Steel.
  • END MOUNTS:Steel cross-tube with grease zerk, welded-on.
  • PORTS:NPT, NPTF&SAE is optional.
  • SEALS:Hallite.
  • PAINT:Black(STD), color and other custom colors are available.
  • ROD ENDS:Steel cross-tube with grease zerk

Production Processes

How We Produce WCT Hydraulic Cylinders

Machining

Machined by turning and milling compound centers of Mazac and Dawei, the tolerance and accuracy of each parts will be good and stable.

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Machining

Cleaning

Each parts of the cylinder, will be cleaned by Ultrasonic cleaner.

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Cleaning

Welding

Welded by automatic welding machines and mechanical arm, results our good welding quality.

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Welding

Assembling

1.The gland, which holds pressure seals and supports the rod while it moves.
2.The seals, which are fitted to the gland to stop leakage and external contamination.
3.The gland is fitted to the rod.
4.The piston is then fitted to the end of the rod.
5.A locking nut is used to hold the piston in place.
6.Piston seals are fitted to the piston to crest a seal against the cylinder wall in both single -acting and double-acting applications.
7.Position the end cap and the port for welding onto the cylinder.
8.The fully assembled rod is then inserted into the cylinder.
9.With assembly complete, the hydraulic cylinder is now ready for use.

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Assembling

Inspecting

Various precision inspection equipment is applied in the quality control, so we have 100% detection capability and traceability.
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Inspecting

Testing

1.The Salty Testing Machine test the chrome plated rod and to see the capacity for the anti-corrosion performance.

2.Making the 72 or 96 hours for the testing, we can make it longer according to customers special requirement.

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Testing

Painting

1. Painting the undercoat, normally it takes one day to dry.

2. Painting the finish painting.

We have our own standard painting color, and thickness of painting is 40 microns.

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Painting

Package

Bubble bag + Wooden case(by default), Carton box is optional.

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Package

Our Factory

Our Factory


OEM Custom Service is Available

What Kind Of Cylinders Do You Need?

There are a handful of different types of cylinders for different industries, but no matter which type you need, even custom welded hydraulic cylinders, AiSoar can provide them.

Cross-Tube Welded Hydrulic Cylinder With Intergrated Valve

Integrated within the cylinder is a hydraulic valve, which regulates the flow of fluid into and out of the cylinder chambers. This valve plays a crucial role in controlling the speed, direction, and force of the cylinder's movement, enabling precise positioning and operation of machinery or equipment. Common types of hydraulic valves include directional control valves, pressure control valves, and flow control valves, each serving specific functions in the hydraulic system.

The cross tube hydraulic cylinder with a valve offers several advantages in hydraulic applications. Firstly, the integrated valve simplifies the hydraulic circuitry, reducing the need for additional components and minimizing potential leak points. This streamlined design enhances reliability and efficiency while facilitating easier installation and maintenance procedures.

 

(Single-Acting Hydraulic Cylinder with Customized Port Style)

The cross tube design enhances the cylinder's structural integrity, making it robust and suitable for heavy-duty applications. Customized port styles offer flexibility in configuring inlet and outlet ports according to the unique needs of the hydraulic system.

Customization of port styles involves tailoring the placement, orientation, and sizing of ports to optimize fluid flow, minimize hose routing complexity, and ensure compatibility with existing plumbing configurations. Engineers strategically position ports to reduce interference with surrounding components and enhance system efficiency.
Furthermore, customization extends to the selection of port types and sizes, such as SAE straight-thread ports, NPT ports, or metric ports, to ensure seamless integration with other system components. Precisely matched port dimensions minimize the risk of leaks and pressure losses, enhancing overall system performance and reliability.


FAQ

Frequently Asked Questions

We'll try to answer some of your questions

A: Yes, we have Tang cylinders for this purpose.

You can confidently utilize equipment with AiSoar hydraulics year after year for four reasons:

1. AiSoar Hydraulics provides value pricing without sacrificing quality. When implementing rigid quality standards and controlling raw materials, the key to cost control for us is standard and large-scale production.

2. We take care of our cylinders as if they were our children. Before assembly, we clean all the parts with a high-pressure cleaning machine, and we flush before testing. Each cylinder would go through the testing procedure before packaging to make sure there was no internal or external seal leakage. Paint with primer first before the main paint to make sure the cylinders look perfect.

3. Short-run production for customized cylinders, even just at 1 pc, is fully supported.

4. We have launched a 3D Drawing Gallery, where you can get access to 3D drawings for WCT cylinders.

Determine the bore and stroke size of your cylinder, and you’re ready to go. AiSoar Hydraulics is here to serve you.

A:Firstly, you should choose the bore size, rod size, stroke, working pressure, required force (Column Load).
Secondly, check the drawings' sizes carefully, especially the mounting sizes, include the min. distance of clevis, and etc.


 

A:Rigid quality standards & control on raw materialsare always implemented in AiSoar hydraulics.  We have really stable suppliers with long-term cooperative relationship.  We inspection for each batch of incoming goods, and review our supplier quality performance by year.

Aisoar Hydraulic Cylinders Catalogue

AiSoar hydraulics offers WCT series of welded hydraulic cylinders with cross tube mounted both rod ends and cap, available in a variety of bore and stroke sizes.  As a standard type, cylinders' bore sizes up to 4 inches, strokes up to 48 inches with pressure ratings up to 3000PSI. For WCT series cylinders, non-standard options are available, such as customized stroke, integrated valve and stainless steel tube/rod. Single acting is optional, too.

 

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