ES
RUElectric Cylinders
Aisoar Hydraulics customizes electric actuators cylinders to meet customers' requirements on mounting styles, pressure ratings, sizes, and configurations. We also excel at fully supporting small and medium-sized customers to help them grow.
Electric cylinders offer precise, linear motion control with easy integration into automated systems. They are energy-efficient, require minimal maintenance, and allow for quick, accurate positioning.
These cylinders are great for clean places. They are quieter and better for the environment than hydraulic models because they don't need oil. With their compact design, they're perfect for applications where space is limited. Choose linear actuator for reliable, cost-effective performance.
Three Ways We Custom-Design Electric Hydraulic Cylinders at AiSoar:
| Working Environment | -20℃~60℃ |
| Material | 304, 316 stainless steel, brass and etc. |
| Size | Non-standard size, custom bore size/rod size/stroke lengths. |
| Mounting Type | Clevis •Cross-tube •Flange •Tang •Trunnion •Spherical bushings •Foot mount |
| Structure | Single acting, Double acting, Double rods and other special structure. |
| Motor Voltage | DC24V/48V |
| Power | 800W/ 1000W/ 1200W |
| Surface Treatment | Paint by Raul, Pantone or Color board. |
1.Standard Model Adjustments:
The most cost-effective option is to make slight modifications to our existing electric hydraulic cylinder models. Just print out the drawing of the standard design, mark the dimensions that need changing, and share it with us for a free quote.
2.Configuration Combos:
We offer a series of standard styles. You can mix and match different configurations like mounting types or rod ends to custom the cylinder to your needs. Whether you require a flange mount with a threaded rod end or a pivot mount with a clevis, we have you covered.
3.Fully Customized Design:
For specific or complex requirements, we offer a fully customized electric hydraulic cylinder. Our engineers will help you determine the motor ac or dc ,heavy load capacity, speed, actuator control options, and environmental conditions for a cylinder that suits your needs.
Custom Electric Cylinders
OEM Cylinder Types
Electric Cylinders
Electric cylinders from AiSoar deliver high performance and reliability in a streamlined package. Designed for easy automation integration, they offer superb accuracy and speed. With lower maintenance needs compared to hydraulic options, they're a cost-effective and environmentally conscious choice for any operation requiring linear motion control.
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Custom Electric Cylinders
Material Options
Forging Parts
Forgings are superior over castings and fabrications as the structural integrity can withstand the higher forces that exist in a rigorous or high duty cycle application.
- structurial strength
- directional grain flow
- impact strength and fatigue resistance
- manufacturing efficiency
- reduced rejection rates
Cylinder Barrel/Tube
20 # steel pipe: 20 refers to the carbon content of 0.2%, is a low carbon steel, steel strength is low, toughness, plasticity and weldability are very good.
35# steel pipe: the average carbon content of about 0.35%, is a medium carbon steel.
45# steel pipe: the carbon content of about 0.45%, a medium carbon steel.
Piston rod
Piston rod material: ordinary: 45# steel (default) stainless steel 304,316: 40Cr, 40
Plating layer: common: ≥0.02mm optional: 0.03~0.05 mm, ≥0.05 mm
Straightness: ≤0.15/m
Roughness: <0.2
Others
AiSoar facilitates great quality material for hydraulic components to ensure the quality of hydraulic cylinder is great
Read MoreOEM Custom Electric Cylinders
Call us or visit our website to get more information about the hydraulic cylinders you need.
Manufacturing
AiSoar Custom Electric Cylinder is Your Best Choice
1. We are a family owned company with a full staff of engineering, production, quality control, sales and customer service departments. Our factory covers an area of 13,000 square meters with modern standard workshops and more than 200 sets of cutting edge equipment.
2.We have more than 20 years' experience designing and manufacturing custom hydraulic cylinders. Our development has put a lot of time and effort into organizing standardized modules and standardizing process flow.
We use a PLM system to manage drawings. Additionally, we use a MES system for documentation, traceability, and data transparency. The use of modular standard elements makes this possible.
3.Short-run production for custom cylinders, even just 1 pc, is supported. For customized hydraulic cylinders, huge-size orders are preferred, mid-size batch orders are fully supported, and small orders are acceptable for long-term customers. By standardizing and optimizing components' specifications, we can integrate resources and apply them to different customers' orders. By doing this, even when an individual purchase order is not on a large scale, components' costs can still be much lower.
4. We take care of our cylinders like our children. We manufacture all our parts in-house, so the quality of our hydraulic cylinders is super good.
Before assembly, we clean all the parts with a high-pressure cleaning machine, and we flush before testing. Every cylinder is tested before packaging to ensure there are no leaks, both inside and outside. Paint with primer first before the main paint to make sure the cylinders look perfect.
Custom Guide
Custom Electric Cylinders Guide
Firstly, you should determine the technical parameters: bore size, rod size, stroke, working pressure, and required force (column load). It is greatly useful if you can tell us the application of cylinders, complete this form, and return it by email to oversea@ai-soar.com. If you prefer, provide contact information on this page and follow up with your cylinder print.
Secondly, you should select the proper mounting types for rod ends and base ends that can meet your application's demands. Consider the space requirements and how the load functions.
Other information: port style and size, painting, and package.
Contact UsFAQ
Frequently Asked Questions
We'll try to answer some question
A: Well, it quite depends on the quantity or the style of hydrualic cylinder. In most cases, 4~6 weeks for the first order, and we are able to shorten the lead time for the old order.
A: Yes, we do. We can design the custom cylinder, build it, supply it and solve it worldwide!
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